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Putting Together a Motorcycle Tool Kit

WRN asks a pro

By Athena Ransom
6/1/2009


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Editor's Note: We asked custom motorcycle builder and mechanic Athena Ransom of Vagabond Chopper Company what she has in her motorcycle tool kit when she goes on an extended trip. Below is the list of tools she carries with her on her bike.

Athena with her dog in the lobby of her shop in south Florida.
Athena with her dog in the lobby of her shop in south Florida.

Below you find some basic essentials to have in a tool kit to take with you on the road. Don't spend more than you have to on extravagant brand name tools. There are quality tools that are affordable like Craftsman which you can buy at Sears. They come with a full warranty should they break for any reason.

Make sure the tool kit container you choose is somewhat waterproof because you want to keep this with you on the road in a saddlebag, front fork or "tool" bag. Make sure wherever you attach it that it is securely fastened to the motorcycle. Those with air-cooled motors should avoid placing the tool kit in spot where it could obstruct the airflow like in front of the engine cooling fins. Those with water-cooled motors should avoid the radiator and surrounding areas. I say this because sometimes riders attach the tool bag to the lower front part of the frame where the radiator and cooling fins are located.

Here is what I have in my personal tool kit. Since I'm a mechanic, I always ride prepared. You may not need all these tools all of the time, but if you're going on an extended road trip, try to take as much of these items as possible.

  • Motorcycle jumper cables: This will allow you to get a jump from another rider's battery if your battery is low. It is not recommended to jump a battery from a car as the amperage is different and can cause your battery to blow up. Editor's note: In extreme circumstances when no other motorcycle is around, I've used a car battery to jump my motorcycle battery but I do not turn on the car. The energy from the car battery without the car being on is powerful enough to send a current to the motorcycle battery.

  • Two crescent wrenches, small or medium, for "bolt to nut" replacement or tightening. This takes the place of needing to carry two of every wrench.
     
    The Allen wrench (left) has multiple size bits. Small or medium cresent wrenches (right) will work for most small bike repairs.
    The Allen wrench (left) has multiple size bits. Small or medium cresent wrenches (right) will work for most small bike repairs.


  • One Allen wrench fold-up set for removal and replacement of fasteners to make a repair. Be sure to get the sizes needed for your type of motorcycle -- either metric, or American otherwise referred to as ASME sizes which stands for American Society of Mechanical Engineers. The group sets the codes and standards for sizes.
  • One flat head screw driver, super skinny, preferably pocket screw driver with a magnet on the other end. This tool can provide access to small spaces and the magnet on the end will allow for retrieval of any dropped fasteners in small spaces as well.

  • Multi purpose knife like a Swiss Army or Leatherman: Hoses and lines can become brittle over time and crack or break at the clamp. When making a repair you may need to cut an end and replace the existing hose or line.

    Multi purpose knives, like this Leatherman, can fit easily in your pocket or fork bag.
    Multi purpose knives, like this Leatherman, can fit easily in your pocket or fork bag.


  • One combo screwdriver. This has interchangeable bits for flathead and Phillips screws for removal and replacement to make a repair.

  • One pair of pliers, small to medium size. Pliers allow for a better grip in every application and will also be useful to straighten, tighten and hold parts and fasteners for repair.

  • Flashlight with good batteries. This will provide light should you need to make a repair in the dark.
  • Tire pressure gauge. It's a necessity to have to not only check your tire pressure but to also check the pressure when putting air in them at a gas station. Refer to your service manual for proper tire pressure and make sure that you check your pressure before every ride.

Whether you repair your own bike or pay someone else, every rider should have a tire pressure gauge. At left is a digital gauge by RoadGear; at right is a conventional "pen" style gauge.
Whether you repair your own bike or pay someone else, every rider should have a tire pressure gauge. At left is a digital gauge by RoadGear; at right is a conventional "pen" style gauge.

Athena hard at work building a custom motorcycle in her shop.
Athena hard at work building a custom motorcycle in her shop.

These basic tools will provide assistance for most minor repairs needed. It's always good practice to be a member of a roadside assistance program in case you run into major difficulties and need a tow. Check with your insurance company to see if roadside assistance is included with your policy. If you have any questions and would like to speak with me directly, visit VagabondChoppers.com.

Related Articles
Setting Up Your Motorcycle Garage


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Reader Comments


Thanks for the great tool tips. I got my first bike a few weeks ago and I'm still learning to handle it. I took a corner a little too wide and the bottom of the bike hit the middle median causing the neutral safety under the kick stand to break. I was fortunate that a woman biker stopped and had the tools I needed to splice the wire and put them back together temporarily so I could get on my way. After that experience I will definitely be putting a tool kit and a few other mentioned items in my saddlebag.

Ann
Brighton, CO
Saturday, June 05, 2010
Craftsman tools sold a kit for both domestic and import motorcycles and are still available on eBay. These are a great complete set of tools and include a roll pouch with a snap. Fits great in a fork tool bag!

April
Wild Wild West
Thursday, July 16, 2009
Great tips from all. I have roadside assistance with my AMA membership, and thank my stars for a mechanical wiz for a boyfriend -- but my bike is still 26 years old! My tool kit contains most of the items listed, plus one more: my wits! Now, if I could just remember which direction I turned about 50 miles back. Kinda hard to tell somebody how to get to ya if ya can't tell them where you are! Some things only happen once.

Chris Bailey
Vestal, NY
Monday, June 08, 2009
I updated my list comparing it with your great suggestions for a tool kit while on the road. The only changes I would make to yours is if traveling on long road trips with other riders compare what you are taking as to not duplicate.

The other item was something that happened to someone else while on a road trip. I recommend carrying a pair of vise grips. A friend lost a shifter peg while on the freeway. It could not be found anywhere but someone came by and loaned them a vise grip to attach and use to shift until they were able to get to town to buy a new shifter peg.

Marsha Moskwa
Kent, WA
Monday, June 08, 2009
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